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GuidesOctober 30, 2026 · 9 min read

Hoodie Size Guide: The Gildan 18500 Chart

Chest width is a half measurement — a listed 22 inches is a 44-inch garment. The real S-5XL chart, how to measure one you own, and why to size up when between.

Short answer
The reliable way to size a hoodie is to measure one you already own and match it to the chart, rather than guessing from a t-shirt size. Our standard blank is the Gildan 18500, adult S–5XL, measured in inches laid flat with a ±1″ tolerance. The number people misread is chest width: it is a half measurement taken 1″ below the armhole, so a listed 22″ is about a 44″ garment. A hoodie is a layering garment — when someone is between two sizes, size up.
Key facts at a glance
The chart below is the real one
Gildan 18500 Heavy Blend, adult S–5XL, measured in inches laid flat, with a ±1″ tolerance. These are the numbers we order against.
Chest width is a half measurement
It is measured across the garment 1″ below the armhole — so a listed 22″ chest is roughly a 44″ garment circumference. Double it before comparing to a body measurement.
Measure a hoodie you own
The most reliable method by far. Lay a hoodie that fits the way you want flat, measure it, and match it to the chart — rather than guessing from a t-shirt size.
Size up when between
A hoodie is a layering garment. Worn slightly loose it reads as normal; tight, it stays in a drawer. Between two sizes, take the larger.
Youth is a different blank
The 18500B youth cut is a separate garment rather than extra sizes on the adult — same fleece and pouch, double-lined hood, no drawcord. Collect ages as well as sizes for school orders.
Order spares
Two or three extras in the middle sizes costs far less than a one-piece reorder later, which carries its own setup and shipping.
A person checks your order
Every order is reviewed by a human designer before it goes to press. A person checks artwork resolution, colour, sizing and placement, and either fixes the file or tells the customer what is wrong — it is not an automated preflight.

The Gildan 18500 size chart

These are the real measurements for the hoodie we stock — the Gildan 18500 Heavy Blend, an 8.0 oz/yd² fleece. All figures are inches, laid flat, with a ±1″ tolerance, which is normal for knitwear — garment sizing is cut to a tolerance rather than an exact figure — and worth remembering before anyone reaches for a ruler in annoyance.

SizeBody lengthChest width (half)Sleeve length
S27″20″33.5″
M28″22″34.5″
L29″24″35.5″
XL30″26″36.5″
2XL31″28″37.5″
3XL32″30″38.5″
4XL33″32″39.5″
5XL34″34″40.5″

Note the pattern: each size adds 1″ of body length and 2″ of chest width. Hoodies grade wider faster than they grade longer, which is why going up a size for room across the chest also makes the garment noticeably boxier rather than just longer.

Chest width is the number everyone misreads

This causes more sizing complaints than anything else, so it is worth stating bluntly: chest width is a half measurement. It is taken across the garment lying flat, 1″ below the armhole— from one side seam to the other, not around the body.

So a listed 22″ chest on a medium is roughly a 44″ garment circumference. If someone tells you their chest is 42 inches, they are giving you a body circumference, and comparing that directly to the 22 in the chart will put them two sizes too big.

Two other definitions from the same chart, since they are not universal across brands:

  • Body length is from the highest point of the shoulder down to the hem.
  • Sleeve length is measured from centre back — from the middle of the collar, across the shoulder, to the cuff. That is why the numbers look large; it is not an arm measurement.
A plain white hoodie laid out flat beside folded jeans
Laid flat is how these numbers are taken. Chest width is one side seam to the other, an inch below the armhole.Photo: Unsplash

The method that actually works

Forget converting from a t-shirt size. Garments grade differently between brands and between styles, and a hoodie is worn over other clothes, which changes what “fits right” even means.

Do this instead:

  1. Find a hoodie that fits the way you want the new one to fit.
  2. Lay it flat on a table and smooth it out, without stretching the knit.
  3. Measure the chest, one inch below the armhole, seam to seam.
  4. Measure the body length from the top of the shoulder to the hem.
  5. Find the closest row in the chart, remembering the ±1″ tolerance.

Two minutes, and it removes essentially all of the guesswork. For a group order it is worth telling people to do exactly this rather than asking them for a letter — “I’m a medium” means different things to different people.

A person seen from behind wearing a grey pullover hoodie outdoors
A hoodie is worn over other clothes, which is why converting from a t-shirt size goes wrong so often.Photo: Unsplash

Sizing a group order without a spreadsheet war

The most common way a hoodie order disappoints has nothing to do with printing. Someone estimates the size curve and a third of the order does not fit.

  • Ask each person individually. Not a show of hands, not last year’s list, not a coach’s memory.
  • Size up when someone is between two. Loose reads as normal on a hoodie; tight gets left in a drawer.
  • Order two or three spares in the middle sizes. Someone joins late on every order, and a spare large now is far cheaper than a one-piece reorder with its own setup and shipping.
  • Expect more large than you think. Hoodies are bought roomy on purpose; curves skew up relative to t-shirts.

Our group order guide covers the collection problem properly, and the size breakdown guide has the ratio side of it.

Two folded white garments stacked neatly on a bed
Two or three spares in the middle sizes is the cheapest insurance on any group order.Photo: Unsplash

Youth sizes, and how the fit actually runs

The youth hoodie is the 18500B— a separate garment rather than smaller sizes on the adult blank. Same 8 oz fleece, same pouch pocket, double-lined hood, and no drawcord, which is a safety convention on children’s hoodies rather than a cost saving.

That matters for school and minor-sports orders: you are ordering two different products, so collect ages as well as sizes and expect the youth and adult counts to be separate lines. A youth large is not a small adult.

On the adult blank, the fit runs as a classic unisex cut — not slim, not oversized. People who want a deliberately oversized look generally go up one or two sizes rather than expecting the garment to deliver it. And because the chart grades 2″ of chest per size against 1″ of length, going up for width adds boxiness as well as room.

The sizing is the same whichever decoration you choose — see the custom hoodies guide for blanks and cost, or enter your size breakdown in the free studio and watch the per-piece price drop at 12, 24, 50 and 100.

A person in a plain white hoodie and dark trousers sitting on a bench
A classic unisex cut. An oversized look comes from sizing up, not from the garment.Photo: Unsplash

Frequently asked questions

How do I measure a hoodie for size?

Lay a hoodie that already fits the way you want flat on a table, smooth it out without stretching the knit, then measure the chest one inch below the armhole from side seam to side seam, and the body length from the top of the shoulder to the hem. Match those to the chart, allowing for the ±1″ tolerance. It is far more reliable than converting from a t-shirt size.

Why is the chest measurement only 22 inches on a medium?

Because it is a half measurement, taken across the garment laid flat rather than around the body. A listed 22″ chest is roughly a 44″ garment circumference. If someone gives you a 42″ body measurement and you compare it directly to the chart number, you will order two sizes too big.

Should I size up or down on a hoodie?

Up, when someone is between two sizes. A hoodie is a layering garment worn over other clothes, and worn slightly loose it reads as normal while a tight one gets left in a drawer. Note also that each size adds 2″ of chest but only 1″ of length, so sizing up adds boxiness as well as room.

Is there a youth hoodie size?

Yes — the 18500B, which is a separate garment rather than smaller sizes of the adult blank. Same 8 oz Heavy Blend fleece and pouch pocket, double-lined hood, and no drawcord, which is a safety convention on children's hoodies. For school orders collect ages as well as sizes, because youth and adult are two different product lines.

What is the tolerance on these measurements?

±1 inch, which is normal for knitwear. Fleece is a knitted fabric that relaxes and recovers, so garments are cut to a tolerance rather than to an exact figure. It is worth telling a group this up front — it heads off the one person who measures their new hoodie against the chart with a ruler.

How many spares should I order for a group?

Two or three in the middle sizes for most group orders. Someone always joins late or changes their mind, and a spare large ordered now costs a fraction of a one-piece reorder later, which carries its own setup and its own shipping. Hoodie size curves also skew larger than t-shirt curves, because people buy them roomy on purpose.

Does the printing change which size I should order?

No — sizing is the same whichever decoration method you choose. What does change with size is how the artwork looks on it: our standard print widths are fixed, so an 11-inch back print covers more of a small than of a 3XL. If a run spans a very wide size range and that matters to you, mention it and we will advise.

How ordering works

Design it yourself. A human designer still checks every order.

Our free studio gives you the price and the mockup in the browser. What it doesn't do is print your file blindly — every order is reviewed by a real designer before it reaches the press.

  1. Step 1
    You design it — free

    Upload your logo, drop it on a real garment, set the size and placement, pick colours and quantities. No account, no deposit, no waiting on a reply.

  2. Step 2
    A human designer checks it

    Before anything prints, one of our designers opens your file and checks resolution, colours, sizing and placement. If it won't print well, we fix it or tell you exactly what's wrong — a person, not an automated preflight.

  3. Step 3
    You approve, then we print

    You get the corrected mockup back on the actual product. Nothing goes to press until you say yes — then it's ready in 1–2 weeks, or in 1–3 business days with a rush.

Enter your sizes and see the price

Put your size breakdown into the free studio alongside your artwork and watch the per-piece price drop at 12, 24, 50 and 100. Every colour of the same hoodie counts toward the same break.

Every order is reviewed by a human designer before it goes to press. A person checks artwork resolution, colour, sizing and placement, and either fixes the file or tells the customer what is wrong — it is not an automated preflight.